Why Change From Metal Parts To Plastic Parts

Bottom line, change from metal to plastics and get savings

For many years, the world of manufacturing only focused on using metals for manufactured parts. Then, very slowly, the engineers and processors realized that the metals were heavy, they required lubrication, and they corrode. Also along the way, the plastics got better and with manufacturing techniques were made significantly stronger, pound for pound, than most metal parts.

Some major turning points happened when the auto manufacturers started to use plastics. This made their vehicles lighter, and therefor more energy efficient. Gas mileage soared, and the cars got quieter. Of course the old guard complained that cars are now ‘plastic’, with that negative connotation in their voice. Yet here we are, a few short decades removed, and our cars get twice the mileage, run quieter, are expected to got 200,000 plus miles before needing major work, and need significantly less maintenance.

How was all this possible?

Once again, it was rather a simple evaluation of cost versus performance.

  • The plastic materials don’t corrode
  • They don’t need regular lubrication
  • They are lighter
  • They are much stronger pound for pound that their metal counterparts

Engineers started to learn about the vast number of plastic materials, and methods to mold parts, and not have to machine them from metals at a much higher cost. While considering the change from a metal part to a plastic part, the engineers looked at a wide range of engineering and performance plastics that offered several key advantages over metals.

Plastics like Acetal, Delrin, Nylon, PET, PTFE, PEEK, Ultem and many more offer some major advantages over metals. OSHA has worked with many manufacturing plants, and have recommended materials like UHMW Polyethylene in guide rails and wear strip applications to drastically reduce the noise in processing plants. The plastics are extruded, compression molded or pressed into plastic sheets, extruded into round rods or even strips and bars. These are then easily converted into finished goods with standard CNC machining techniques, that once again are easier and quieter to machine that steel.Chemical Resistant Plastic Sheets and Plastic Rods

While some of the plastics are considered expensive by the pound, they cost compared to machining a metal part is normally much less. Also, most of the performance plastics carry approvals for food contact, and some are even implantable for medical applications.

Plastic materials are also generally much more corrosion resistant, and are excellent for chemical tanks, chemical resistant parts and can be used at high temperatures with these chemicals. Materials like HDPE, Polypropylene, PEEK, PEI, Ultem and more, are all excellent materials for chemical applications.

The Future Of Medical is in Plastics

“ALPHARETTA, Ga., October 29, 2014– Solvay Specialty Polymers – a leading global supplier of high-performance thermoplastics offered for use in a range of markets including implantable and non-implantable medical devices – will deliver a broad-ranging technical presentation on the benefits of high-performance polymers over metals in the healthcare industry. Trevor Spence, sales development manager for Solvay Specialty Polymers, will present a talk entitled “Coming to Grips with Metal-to-Plastic Conversion for Instruments in Healthcare” at the Medical Plastics Minitec, sponsored by the Philadelphia section and the Medical Plastics Division of the Society of Plastics Engineers (SPE) Nov. 6 at the Desmond Hotel and Conference Center in Malvern, Pa.”

This is just one of dozens of major manufacturers changing the way we all live and work. Solvay has re-engineered the processing of materials that will work better and last longer than the previous metal part. The molded plastic parts can be made to fit and work better than the old methods used to produce metal instruments (see picture above).

Before you design your next part, or even use more of the same old metal parts you have used for decades, look to plastics. These materials are engineered to make better parts, faster, lighter and yet out perform the metal predecessors.






Why Use A CNC Machine

Is CNC Machining Difficult To Do

The process of precision machining creates a wide variety of objects we use daily and it is one of the biggest converting techniques being implemented in the machining industry.

Many pieces such as custom parts, machines, tools equipment systems are shaped with a high-level of accuracy using high quality precision CNC machines that utilize sophisticated software such as CAM (Computer Aided Manufacturing) or CAD (Computer Aided Design) to read gleans or blueprint designs.CNC Milling of performance plastic parts

A number of materials, including: high strength sword, copper, graphite, titanium and engineering plastic, to identify a few. It is also possible to produce parts with extraordinary precision and are exceedingly duplicatable with close tolerances.

Here are 4 key benefits of using CNC machines:

Increased Efficiency In Production

These machines which are technically advanced surpass the abilities of human beings, as they are able to work at a much faster pace.In addition, these high-tech machines reduce the number of hired employees required as the machines can do more in less time.

Elimination Of Most Human Error

The cost of manufacturing is dramatically reduced with the use of precision machining because the use of CNC machines (computer numerically controlled) can develop precise factors with little danger of being subjected to error.

Much Quicker Processing and Assembly

Precision engineered machines start furnished with automatic assembly features which eliminates the need for manual assembly. Without the is necessary to human hands to assemble factors companies can take on large jobs and more of them as production time is reduced greatly.

Significant decrease In Material Waste

The introduction of precision machining has reduced much debris for corporations who use expensive raw material to produce high-quality parts and factors. The ability to utilize all of the material for product saves corporations a lot of money.

The demand for precision machining is increasing as corporations look for ways to increase productivity, raise its effectiveness and increase their bottom line. In today’s competitive economic marketplace, business must realize the best interests of precision CNC machining and take the time to invest in health professionals company that can program and oversee small to large jobs efficiently. Read more about machining of materials.

How The Machining Process Works

What is Machining?

Machining is the procedure of eliminating product from a larger piece to alter the shape, likewise referred to as a job item or component. Traditional machining typically makes use of powered devices like turrets, lathes, drill presses, planers and also mills. Transforming a log right into veneer or Turning metal rod on a latheboards is machining. Honing an axe on a mill is machining. Almost all produced items are machined in some way. Exploration holes, crushing grooves, planing a surface area level, hollowing out a tube – all these procedures are instances of machining.

Steel and plastic materials are usually first to mind when machining is discussed, however various other materials such as wood or rock could additionally be machined. In standard machining, a sharp blade or cutting bit made from product harder than the work-piece is turning at high speed and brought to a material to be machined, this cuts and also pieces or chips of the work surface product are removed. The rate of rotation and also the depth of the cut are closely controlled. In order to maintain both the tool as well as the work-piece cool, cutting fluid might be guided at the user interface where the blade makes contact.

Jigs as well as fixturing components are essential to control exact machining. A jig installs onto the work-piece while a component holds the work surface steady as well as protected. Together, jigs as well as fixtures maintain the component in the proper alignment and positioning throughout machining, guaranteeing the correct surface is offered to the blade at the right angle. For some operations, simple vises or C-clamps are made use of. For even more intricate procedures, the device and pass away manufacturer (a machinist with specialized abilities) produces details components from design drawings.

CNC is the New Machining TechnologyCutting plastic sheet with CNC milling machine

Technology has brought better automation and also improvement to standard machining operations. A process that when took several manual modifications as well as re-positioning of the work-piece along with cautious lengthy dimension can now be performed successfully and also consistently with robotics as well as laser accuracy. This process is called CNC machining. Modern machining implies accuracy manufacturing, with the capability to transform out thousands of countless perfectly identical pieces, rapidly as well as with much less thrown away product.

As extremely technical industries have actually developed, the need for accuracy manufacturing has increased quickly. Smoother surface areas, tighter resistances, narrower cuts, as well as enhanced precision of opening placement are required for semiconductor, aerospace, fiber optic and clinical equipment. The modern technology of measurement has advanced too, making it feasible to confirm ultra accuracy machining leads to the micron level.

Pictures of a warm, dirty shop with chips flying all over could be uppermost in mind when machining is mentioned, however modern ultra accuracy CNC machining are a much more tidy and clean environment. A lot like the clean areas of semi-conductor and pharmaceutical fabrication, dirt and also international product impair coatings as well as misshape dimension in accuracy manufacturing.Wire EDM Machining center

Where older, traditional machining methods depend on sharp little bits of tungsten or carbide, modern ultra precision machining could also use electric sparks (EDM or electric discharge machining), electrochemical machining (ECM or turn around electroplating), lasers, or jets of incredibly high-pressure water to evaporate or remove product. These procedures enable the machinist to work with materials that were difficult to maker with conventional strategies, like titanium or porcelains. The contemporary approaches of precision machining make it possible to develop better devices and also jigs for standard machining too, raising efficiency for the old methods and lowering waste.

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